Merchandise Description
S series Helical- Worm Geared Reducer with Motor
one. Product characteristics
1.1. S series: correct-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and created according to worldwide normal
1.2.High precision, large efficiency, fantastic classification in transmission ratio, broad range, massive transmission torque, reliable performance, minimal sound, adaptable set up, and practical use and servicing.
1.3. They are widely utilised in different reduced-speed transmissions, which are basic fundamental components of mechanical transmission.
two. Specialized parameters
Housing material | Solid iron |
Housing hardness | HBS90-240 |
Equipment content: | 20CrMnTi |
Floor hardnesss of gear | HRC58°-62° |
Gear core hardness | HRC33°-40° |
Enter/Output shaft material | 40CrMnTi |
Input/Output shaft hardness | HBS241°-286° |
Shaft at oil seal postion hardness | HRC48 ° -55 ° |
Machining precision of gears material | Precise grinding 6-5 quality |
Warmth therapy | tempering, cementing, quenching etc |
Performance | up to ninety% |
Sounds(Max) | 60-68dB |
Unit model | Foot mounted,flange mounted,hollow shaft mounted |
Enter method | flange enter,inline enter,shaft input |
Vibration | ≤ 20um |
Backlash | ≤ 20Arcmin |
Bearing brands | NSK,C&U etc |
Oil seal brand names | NAK,SKF and so forth |
Lubricant | VG680 |
Motor | IP55, F class |
Motor shaft | 40Cr, Tempering, cementing,quenching and so forth. |
3.Purposes
HangZhou XG Transmission Gearbox reducer are broadly utilised in :
Ceramic Business
Glass Market
Foodstuff Market
Metallurgy Sector
Beer& Consume Industry
Printing and dyeing Business
Textile Industry
Warehouse Logoistics Industry
Wood functioning Equipment
environmental protection equipment Business
Leather Business
Pharmacy Industry
5.Business Info
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned military CZPT organization, was recognized in 1965. CZPT specializes in the full electricity transmission answer for higher-end products production industries primarily based on the goal of “Platform Merchandise, Application Layout and Professional Service”.
Starshine have a strong technological drive with in excess of 350 employees at existing, like above 30 engineering specialists, 30 top quality inspectors, covering an spot of 80000 square meters and sorts of innovative processing devices and tests equipments. We have a good foundation for the industry software advancement and services of higher-stop pace reducers & variators proudly owning to the provincial engineering technological innovation investigation middle,the lab of equipment speed reducers, and the foundation of contemporary R&D.
Our main items are R/S/K/F sequence helical geared motor, SNP series planetary gearboxes, SNKG sequence bevel-helical gearmotor, NCJ collection gear motor, RV collection worm gearboxes, JWB-X sequence pace variators, B/JXJ sequence cycloidal gearboxes, XGK series helical-hypoid Gearboxes, which commonly utilized in ceramic industry, glass industry, woodworking equipment , high voltage swap, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the specialist product & service for the medium and high-stop consumers, and our gearboxes are ideal-offering in domestic, and even in abroad , such as in Europe, North The usa, South The us, Middle East, South Asia, Southeast Asia, Africa…etc.
In the foreseeable future , Starshine will maintain the creed of “serving buyer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the principle of “good quality creates worth” to focus on the customers’ specifications and offer them the aggressive transmission remedy and develop worth for them constantly, and make a high-end products manufacturing industry and develop a preferred brand name of changing import items and upgrading continuously for the conclude users.
Among Dynamic and Static, Simple is Extraordinary, let us go forward hand in hand and make a brilliant foreseeable future!
Our factory
one. 300 sets superior processing equipment
2. “6S”Standardized Administration
Our Team
Technical Crew
Product sales Staff
Right after Revenue Group
Exibition Present
2019 ASIA ceramics exhibition
2018 World of Business Exhibition
High quality Assurance
Products one hundred% test ahead of delivery
Handed ISO 9001: 2015 Certificate.
Our Certificates:
Handed ” ISO 9001 Global Quality Method Certification”, “Worldwide Top quality Credit AAA++ Ceritifacte” , ” Swiss SGS Certification”, Legendary Brand in Chinese Electromechanical Industry”, “Popular Brand name of ZheJiang Province”, “Non-public Scientific and Technological Company in ZheJiang Province”, “National Substantial and New-tech Enterprise”, “Leading fifty in Chinese Gear Sector” “2011 HangZhou Engineering and Technological R&D Heart” and so on.
Our service
1. We provide twelve months Guarantee.
two. We have thousands of gearbox reducers. From Enter Energy .06KW to 200KW, Ratio 1.3-289.74, Output velocity -1095rpm and Output torque 1.4-62800Nm. They can satisfy your all diverse needs for diverse industries.
3. 24 hours online service.
4. Fast delivry.
five. We give E-catalog or Paper catalog,so you can decide on the design easily in accordance to your requirements
six. Welcome you arrive to our manufacturing unit to verify our items, we can support you to book the lodge or ticket.
FAQ
Q:Are you a trading company or producer?
A: We are maker.
Q:The place do you foundation?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.
Q:What types of gearbox can you produce for us?
A: R/S/K/F collection helical geared motor, SNP sequence planetary gearboxes, SNKG sequence bevel-helical gearmotor, NCJ collection equipment motor, RV collection worm gearboxes, JWB-X collection pace variators, B/JXJ series cycloidal gearboxes, XGK sequence helical-hypoid Gearboxes
Q:What are the software of the gearbox?
A:Products are widely employed in ceramic, glass, meals, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working device, environmental defense tools, printing and packaging, pharmacy, and leather-based. Items are bought in some nations around the world and regions, this kind of as Europe, The usa, and Southeast Asia, and it possesses dozens of distributors and after-sale service brokers.
Q:What is the content you use?
A1: Aluminum Housing human body ( For the RV sequence worm gearbox Measurement 30~90)
A2: Solid iron(For the RV sequence worm gearbox, Size 110-150, For the NCJ & F/R/S/K collection helical equipment reducer)
Any inquiry pls make contact with:
Nicola Huang (Export income)
Website: gearbox1965
US $102.56-579.77 / Piece | |
2 Pieces (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
Housing material | Cast iron |
Housing hardness | HBS90-240 |
Gear material: | 20CrMnTi |
Surface hardnesss of gear | HRC58°-62° |
Gear core hardness | HRC33°-40° |
Input/Output shaft material | 40CrMnTi |
Input/Output shaft hardness | HBS241°-286° |
Shaft at oil seal postion hardness | HRC48 ° -55 ° |
Machining precision of gears material | Accurate grinding 6-5 grade |
Heat treatment | tempering, cementing, quenching etc |
Efficiency | up to 90% |
Noise(Max) | 60-68dB |
Unit model | Foot mounted,flange mounted,hollow shaft mounted |
Input method | flange input,inline input,shaft input |
Vibration | ≤ 20um |
Backlash | ≤ 20Arcmin |
Bearing brands | NSK,C&U etc |
Oil seal brands | NAK,SKF etc |
Lubricant | VG680 |
Motor | IP55, F class |
Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
US $102.56-579.77 / Piece | |
2 Pieces (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
Housing material | Cast iron |
Housing hardness | HBS90-240 |
Gear material: | 20CrMnTi |
Surface hardnesss of gear | HRC58°-62° |
Gear core hardness | HRC33°-40° |
Input/Output shaft material | 40CrMnTi |
Input/Output shaft hardness | HBS241°-286° |
Shaft at oil seal postion hardness | HRC48 ° -55 ° |
Machining precision of gears material | Accurate grinding 6-5 grade |
Heat treatment | tempering, cementing, quenching etc |
Efficiency | up to 90% |
Noise(Max) | 60-68dB |
Unit model | Foot mounted,flange mounted,hollow shaft mounted |
Input method | flange input,inline input,shaft input |
Vibration | ≤ 20um |
Backlash | ≤ 20Arcmin |
Bearing brands | NSK,C&U etc |
Oil seal brands | NAK,SKF etc |
Lubricant | VG680 |
Motor | IP55, F class |
Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by czh 2022-12-30