Item Description
UMC is the industry chief in gearbox technologies. More than our forty year historical past we have introduced several business altering gearboxes these kinds of as the patented TNT gearbox, the 740, the 760, the 775 and a lot more. We keep on to outline and redefine sector expectations for gearbox performance, high quality, features and technological innovation. Our gearboxes are goal created to do the task. By no means above-engineered.
UMC stands behind its merchandise and is dedicated to producing the very best products for a world-wide industry.
740-U 50:1 Ratio
Made for more time spans, more substantial wheels, and heavier towers.
Functions and Benefits
- two.25 inch output shaft
- 50:1 equipment ratio
- Cartridge input and output seals
- Bigger input bearings
- Input shaft guard
- Exterior seal protectors for input and output seals
- Prime oil fill plug
- Common mounting pattern
- Total cycle enlargement chamber with stainless metal cover
- Filled with excessive pressure worm equipment oil
- Steel output shaft and enter shaft
- Tapered roller bearings
- Includes carriage bolts and nuts
- Dual ended input shaft
740-UV 52:1 Ratio
Made for for a longer time spans, more substantial wheels and heavier towers in which an prolonged output shaft is essential.
This gearbox has all the identical abilities, attributes and positive aspects that the common 740 has with a handful of tweaks. The output shaft is prolonged, the gear ratio is 52:1 and the input shaft is manufactured of ductile iron with a 25° force angle enabling this gearbox to be utilized on center pivot and lateral move/ linear techniques that arrive common with these requirements.
Characteristics and Advantages
- two.twenty five inch prolonged output shaft
- 52:1 gear ratio with 25° pressure angle
- Cartridge input and output seals
- Greater input bearings
- Enter shaft guard
- External seal protectors for enter and output seals
- Prime oil fill plug
- Universal mounting sample
- Full cycle growth chamber with stainless metal go over
- Stuffed with intense force worm gear oil
- Metal output shaft and ductile iron input shaft
- Tapered roller bearings
- Includes carriage bolts and nuts
- Dual ended enter shaft
760-UV Gearbox
Designed for corner programs and lateral move carts where an extended output shaft is essential
Growers generally use UMC’s 760-UV gearbox for the most severe apps exactly where an extended output shaft is needed. The gearbox is designed for increased once-a-year hrs of procedure while handling the heavy hundreds knowledgeable on corner systems and lateral transfer carts as effectively as the most excessive discipline circumstances in which wheel rutting is notable, soil is weighty, and tower weights are larger.
The UMC 760-UV final travel gearbox is our largest and most durable gearbox with an prolonged output shaft. It characteristics a bigger-diameter bull gear than the standard 740 series to deal with twenty% larger torque. It also functions a 2.5″ output shaft to accommodate much more overhung load. It is made for use on heart pivots, corners, lateral move/ linear irrigation systems and carts where a fifty two:1 equipment ratio and extended output shaft are standard technical specs.
Features and Rewards
- 2.5″ output shaft
- 52:1 equipment ratio with a 25° stress angle
- Exclusive twin enter and output seal layout
- 20% far more torque capacity than the regular 740
- Bronze equipment optional
- Greater enter bearings
- Input shaft guard
- External seal protectors for input and output seals
- 11-Bolt mounting sample
- Complete cycle growth chamber with aluminum cover
- Stuffed with intense force worm gear oil
- Steel output shaft and ductile iron input shaft
- Tapered roller bearings
- Consists of carriage bolts and nuts
- Dual finished enter shaft
TNT-2 Gearbox
Made for programs exactly where the irrigation method may need to have to be towed
This gearbox is the excellent answer for a towable irrigation technique. Growers generally prefer this gearbox more than a gearbox with a towable hub. Simply disengage the worm and tow your system to its functioning location, then re-interact the worm and you are all set to run. The CX coupler is the best compliment for the TNT-2 gearbox owing to the capability to control coupler disengagement at the gearbox.
The UMC patented TNT-2 final travel gearbox is designed exclusively for programs in which a middle pivot or lateral shift/ linear irrigation technique demands to be towed. The gearbox offers the capacity to disengage the worm equipment and allows consumers to move systems from 1 spot to another with no necessitating a Towable Hub add on.
Features and Advantages
- two.25″ output shaft
- fifty:1 gear ratio
- Dual input seals with triple lip output seals
- Bronze gear optional
- Input shaft guard
- External seal protectors for enter and output seals
- Top oil fill plug
- 11-Bolt mounting pattern
- Entire cycle enlargement chamber with stainless steel protect
- Loaded with excessive stress worm equipment oil
- Steel output shaft and enter shaft
- Tapered roller bearings
- Involves carriage bolts and nuts
- Dual ended input shaft
UMC PLANETARY WHEEL Drive GEARBOX, 68:1,Characteristics and Positive aspects:
one) Planetary gearboxes can substitute TL
two) Hydraulic input for immediate motor coupling
three) Swift acting is standard for more flexibility
four) 24:1 or 68:1 equipment ratio
five) 9-bolt wheel flange sample
six) CZPT output torque of sixty six,two hundred in-lbs
seven) Loaded with lithium grease
UMC is the market chief in gearbox technological innovation. In excess of 37 calendar year background they have launched a lot of sector changing gearboxes this sort of as the patented TNT gearbox, the 740, the 760, the 775 and more. CZPT keep on to define and redefine sector expectations for gearbox functionality, good quality, functions and technologies. CZPT gearboxes are function built to do the work. In no way above-engineered.CZPT stands driving its products and is fully commited to producing the ideal products for a international market place.
US $220-440 / Piece | |
1 Piece (Min. Order) |
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Application: | Motor, Agricultural Machinery, Agricultural |
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Function: | Speed Reduction |
Hardness: | Hardened |
Type: | Worm and Wormwheel |
Material: | Cast Iron |
Manipulate Way: | Semi-Automatic Manipulation |
###
Customization: |
Available
|
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US $220-440 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Agricultural Machinery, Agricultural |
---|---|
Function: | Speed Reduction |
Hardness: | Hardened |
Type: | Worm and Wormwheel |
Material: | Cast Iron |
Manipulate Way: | Semi-Automatic Manipulation |
###
Customization: |
Available
|
---|
Choosing an Agricultural Gearbox
When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
Durability
Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.
Function
Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
Mechanism
The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.
Quality of materials
Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
Cost
When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
editor by czh 2023-01-01